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MV Aerial Bundled Cables(AS/NZS 3599.1)

MV Aerial Bundled Cables(AS/NZS 3599.1)

6.35/11kV & 12.7/22kV Non Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE/HDPE); 6.35/11kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE); 12.7/22kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE)

Medium Voltage Aerial Bundled Cables Application

Medium voltage Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.

6.35/11kV & 12.7/22kV ABC Cable Construction

 6.35/11kV & 12.7/22kV Non Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE/HDPE) Construction

Phase Conductor Circular compacted stranded H68 aluminium to BS2627.
Conductor Screen Extruded semi-conductive layer.
Insulation XLPE.
Insulation Screen Extruded semi-conductive layer.
Outer Sheath HDPE.
Support Conductor Aluminium alloy conductor (AAAC/1120).
Assembly Three XLPE insulated cores are bundled around the AAAC/1120 support conductor in a right hand lay.

6.35/11kV & 12.7/22kV ABC Cable Non Screened ABC Dimensions

number of cores x nominal cross section Nominal conductor diameter Nominal insulation thickness Nominal insulation screen thickness Nominal sheath thickness AAAC/1120 support conductor size Nominal overall diameter Weight Continuous current rating, A
Still air 1m/s wind 2m/s wind
mm^2 mm mm mm mm No/mm mm kg/km A A A
6.35/11kV
3x35 6.9 3.4 0.8 1.2 7/4.75 52.4 1370 110 155 185
3x50 8.1 3.4 0.8 1.2 7/4.75 54.6 1530 130 185 225
3x70 9.7 3.4 0.8 1.2 7/4.75 57.8 1790 160 235 280
3x95 11.4 3.4 0.8 1.2 7/4.75 61.3 2100 195 285 345
3x120 12.8 3.4 0.8 1.2 19/3.50 67.3 2540 230 335 405
3x150 14.2 3.4 0.8 1.2 19/3.50 70.1 2840 255 380 460
3x185 15.7 3.4 0.8 1.2 19/3.50 73.1 3190 295 440 530
12.7/22kV
3x35 6.9 5.5 0.8 1.2 7/4.75 61.0 1780 110 155 180
3x50 8.1 5.5 0.8 1.2 7/4.75 63.3 1970 130 185 220
3x70 9.7 5.5 0.8 1.2 7/4.75 66.5 2260 160 230 275
3x95 11.4 5.5 0.8 1.2 7/4.75 69.9 2600 195 285 335
3x120 12.8 5.5 0.8 1.2 19/3.50 75.9 3070 225 330 395
3x150 14.2 5.5 0.8 1.2 19/3.50 78.7 3390 255 375 450
3x185 15.7 5.5 0.8 1.2 19/3.50 81.7 3760 290 435 520

6.35/11kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE) Construction

Phase Conductor Circular compacted stranded H68 aluminium to BS2627.
Conductor Screen Extruded semi-conductive layer.
Insulation XLPE.
Insulation Screen Extruded semi-conductive layer.
Metallic Screen Copper wire screen.
Separator Semi-conductive swellable tape.
Outer Sheath HDPE.
Support Conductor Galvanized steel wires.
Assembly Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.

6.35/11kV Screened ABC Dimensions

number of cores x nominal cross section Nominal conductor diameter Nominal insulation thickness Nominal insulation screen thickness Copper wire screen stranding Nominal sheath thickness Galvanized steel wire stranding Nominal overall diameter Weight Continuous current rating, A
Still air 1m/s wind 2m/s wind
mm^2 mm mm mm No/mm mm No/mm mm kg/km A A A
Light duty screen
3x35 6.9 3.4 0.8 25/0.85 1.8 7/2.00 54.1 1820 99 140 165
3x35 6.9 3.4 0.8 25/0.85 1.8 19/2.00 58.1 2130 100 145 165
3x50 8.1 3.4 0.8 25/0.85 1.8 19/2.00 60.4 2300 120 170 200
3x70 9.7 3.4 0.8 25/0.85 1.8 19/2.00 63.6 2570 150 215 250
3x95 11.4 3.4 0.8 25/0.85 1.8 19/2.00 67.0 2900 180 260 305
3x120 12.8 3.4 0.8 25/0.85 1.8 19/2.00 69.8 3190 205 300 355
3x150 14.2 3.4 0.8 25/0.85 1.9 19/2.00 73.0 3530 235 340 400
3x185 15.7 3.4 0.8 25/0.85 1.9 19/2.00 76.0 3890 265 390 460
Heavy duty screen
3x35 6.9 3.4 0.8 40/0.85 1.8 7/2.00 54.1 2050 99 140 165
3x35 6.9 3.4 0.8 40/0.85 1.8 19/2.00 58.1 2360 100 145 165
3x50 8.1 3.4 0.8 23/1.35 1.8 19/2.00 62.4 2820 120 175 200
3x70 9.7 3.4 0.8 32/1.35 1.8 19/2.00 65.6 3440 150 215 250
3x95 11.4 3.4 0.8 39/1.35 1.8 19/2.00 69.0 4030 180 260 305
3x120 12.8 3.4 0.8 39/1.35 1.8 19/2.00 71.8 4320 205 300 355
3x150 14.2 3.4 0.8 39/1.35 1.9 19/2.00 75.0 4670 230 340 400
3x185 15.7 3.4 0.8 39/1.35 1.9 19/2.00 78.0 5020 265 390 460

12.7/22kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE) Construction

Phase Conductor Circular compacted stranded H68 aluminium to BS2627.
Conductor Screen Extruded semi-conductive layer.
Insulation XLPE.
Insulation Screen Extruded semi-conductive layer.
Metallic Screen Copper wire screen.
Separator Semi-conductive swellable tape.
Outer Sheath HDPE.
Support Conductor Galvanized steel wires.
Assembly Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.

12.7/22kV Screened ABC Dimensions

number of cores x nominal cross section Nominal conductor diameter Nominal insulation thickness Nominal insulation screen thickness Copper wire screen stranding Nominal sheath thickness Galvanized steel wire stranding Nominal overall diameter Weight Continuous current rating, A
Still air 1m/s wind 2m/s wind
mm^2 mm mm mm No/mm mm No/mm mm kg/km A A A
Light duty screen
3x35 6.9 5.5 0.8 25/0.85 1.8 7/2.00 62.7 2280 100 140 165
3x35 6.9 5.5 0.8 25/0.85 1.8 19/2.00 66.7 2580 105 145 165
3x50 8.1 5.5 0.8 25/0.85 1.8 19/2.00 69.0 2780 125 170 200
3x70 9.7 5.5 0.8 25/0.85 1.9 19/2.00 72.6 3110 150 215 250
3x95 11.4 5.5 0.8 25/0.85 1.9 19/2.00 76.0 3460 180 260 300
3x120 12.8 5.5 0.8 25/0.85 2.0 19/2.00 79.2 3810 205 300 350
3x150 14.2 5.5 1.0 25/0.85 2.0 19/2.00 82.8 4230 230 340 395
3x185 15.7 5.5 1.0 25/0.85 2.1 19/2.00 86.2 4650 265 390 450
Heavy duty screen
3x35 6.9 5.5 0.8 40/0.85 1.8 7/2.00 62.7 2510 100 140 165
3x35 6.9 5.5 0.8 40/0.85 1.8 19/2.00 66.7 2810 105 145 165
3x50 8.1 5.5 0.8 23/1.35 1.8 19/2.00 71.0 3300 125 175 200
3x70 9.7 5.5 0.8 32/1.35 1.9 19/2.00 74.6 3970 155 215 250
3x95 11.4 5.5 0.8 39/1.35 1.9 19/2.00 78.0 4600 180 260 305
3x120 12.8 5.5 0.8 39/1.35 2.0 19/2.00 81.2 4950 205 300 350
3x150 14.2 5.5 1.0 39/1.35 2.0 19/2.00 84.8 5360 230 340 395
3x185 15.7 5.5 1.0 39/1.35 2.1 19/2.00 88.2 5790 265 390 450

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