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Medium Voltage Cables to BS 6622/BS 7835

Medium Voltage Cables to BS 6622/BS 7835

Cu/XLPE/CTS/PVC/SWA/PVC; Al/XLPE/CTS/PVC/SWA/PVC; Cu/XLPE/CTS/PVC/AWA/PVC; Al/XLPE/CTS/PVC/AWA/PVC; Cu/XLPE/CWS/PE; Al/XLPE/CWS/PE; Cu/XLPE/CWS/PE - TRIPLEX; Al/XLPE/CWS/PE - TRIPLEX; MV armoured XLPE/LSZH/SWA/LSZH;
British Standard BS7835 specifies requirements for single-core and three-core armoured cables with thermosetting insulation - 3.8/6.6kV up to 19/33kV. They are designed to produce low levels of smoke and corrosive gases on exposure to fire compared to the cables specified in British Standard BS6622.

Medium Voltage Cables to BS 6622/BS 7835 Application

They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations.

Medium Voltage Cables to BS 6622/BS 7835 Construction

Conductor Stranded copper (Class 2), aluminium stranded (Class 2) or solid (class 1)
Insulation Cross-linked Polyethylene (XLPE) Type GP8 or cross-linked Ethylene Propylene Rubber (EPR) Type GP7
Insulation screen Extruded semi-conductive layer of cross-linkable polymer or combination of semi-conductive layer and semi-conductive tape
Screen Metallic screening layer of copper wire or copper tape
Bedding Low Smoke Zero Halogen (LSZH) compound
Armour Metallic armour of aluminium or aluminium alloy for single-core cables and galvanised steel wire for three-core cables
Outersheath Thermoplastic LSZH oversheath, Polyvinyl Chloride (PVC) compound or medium density Polyethylene (MDPE)

Medium Voltage Cables to BS 6622/BS 7835 Nominal /Operating /Test Voltages

Rated Voltage Uo/U Operating Voltage (Um) Testing Voltage (rms)
3.8/6.6KV 7.2KV 15KV
6.35/11KV 12KV 25.5KV
8.7/15KV 17.5KV 35KV
12.7/22KV 24KV 51KV
19/33KV 36KV 76KV

Medium Voltage Cables to BS 6622/BS 7835 Single Core 3.8/6.6KV (Um=7.2KV)

Dimensional Data
Nom. Cross-Section Area   Unarmoured Cables Aluminium Wire Armoured Cables
Nom. Insulation Thickness Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Copper Tape Screen Area Nom. Bedding Thickness Nom. Armour Wire Diameter Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
CU AL
CU AL
mm^2 mm mm^2 mm mm kg/km mm^2 mm mm mm mm kg/km
25 2.5 16 1.5 20.3 750 580 3.4 1.2 1.6 1.8 26.3 1150 1000
35 2.5 16 1.6 21.3 870 650 3.6 1.2 1.6 1.8 27.3 1250 1050
50 2.5 16 1.6 22.4 1090 770 3.9 1.2 1.6 1.8 28.4 1500 1190
70 2.5 16 1.7 24.2 1310 870 4.3 1.2 1.6 1.8 30.0 1740 1300
95 2.5 16 1.7 25.8 1560 960 4.7 1.2 1.6 1.9 31.8 2030 1430
120 2.5 16 1.8 27.4 1830 1070 5.0 1.2 1.6 1.9 33.2 2310 1550
150 2.5 25 1.8 29.1 2130 1190 5.3 1.2 1.6 2.0 35.1 2660 1720
185 2.5 25 1.9 30.8 2490 1320 5.8 1.2 2.0 2.0 37.4 3120 1950
240 2.6 25 1.9 33.5 3040 1520 6.3 1.2 2.0 2.1 40.3 3740 2200
300 2.8 25 2.0 36.1 3650 1770 7.0 1.2 2.0 2.2 42.9 4400 2520
400 3.0 35 2.2 40.6 4680 2170 7.7 1.2 2.0 2.3 47.2 5490 2960
500 3.2 35 2.3 43.6 5670 2570 8.5 1.3 2.5 2.5 51.6 6760 3660
630 3.2 35 2.4 48.8 6980 2990 9.5 1.4 2.5 2.6 57.0 8200 4160
 

Medium Voltage Cables to BS 6622/BS 7835 Three Core 3.8/6.6KV (Um=7.2KV)

Dimensional Data
Nom. Cross-Section Area   Unarmoured Cables Steel Wire Armoured Cables
Nom. Insulation Thickness Copper Wire Screen Area Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Copper Tape Screen Area Nom. Bedding Thickness Nom. Armour Wire Diameter Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight
CU AL
CU AL
mm^2 mm mm^2 mm mm kg/km mm^2 mm mm mm mm kg/km
25 2.5 16 2.1 37.7 2205 1740 3.4 1.2 2.0 2.2 44.5 3890 3465
35 2.5 16 2.3 41.2 2690 2010 3.6 1.2 2.5 2.3 46.8 4420 3730
50 2.5 16 2.5 44.9 3340 2350 3.8 1.3 2.5 2.5 51.5 5640 4690
70 2.5 16 2.6 48.0 4050 2730 4.3 1.3 2.5 2.6 55.0 6570 5240
95 2.5 16 2.7 51.7 5000 3180 4.7 1.4 2.5 2.7 58.9 7760 5890
120 2.5 16 2.8 54.7 5890 3590 5.0 1.5 2.5 2.8 62.1 8810 6510
150 2.5 25 2.9 58.4 6960 4160 5.3 1.5 2.5 2.9 65.8 10110 7310
185 2.5 25 3.0 61.9 8160 4650 5.8 1.6 2.5 3.0 69.5 11520 7960
240 2.6 25 3.2 68.1 10210 5530 6.3 1.7 2.5 3.2 75.9 13920 9140
300 2.8 25 3.5 73.6 12380 6670 7.0 1.8 3.15 3.5 83.1 17400 11620
400 3.0 35 3.7 83.8 16190 8430 7.7 2.0 3.15 3.7 93.0 21900 13980

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